Injection Mould IML
Injection mould in-mould labelling (IML) revolutionises rigid container decoration by integrating labels directly into the injection moulding process. Pre-printed labels are precisely positioned in the mould cavity before plastic injection, creating a permanent bond as the molten plastic fuses with the label substrate. This process eliminates separate labelling operations, reduces production costs, and creates tamper-evident, seamless packaging.
Our injection IML labels feature exceptional print quality with photographic reproduction, fine detail, and vibrant colours impossible to achieve with conventional post-moulding decoration. The labels become an integral structural component of the container wall, contributing to rigidity while maintaining thin wall sections for material optimisation. Advanced static control systems ensure precise label placement and orientation, critical for high-speed automated production.
The IML process enables unique decoration effects including transparent window areas, textured surfaces, and metallic accents. Labels wrap around complex container geometries including corners, handles, and recessed areas with consistent adhesion. The decoration withstands extreme temperatures from filling to cold storage, making injection IML ideal for food packaging, dairy products, and industrial containers.
Enquire About This ProductTechnical Specifications
- Label Material: PP, PE film (25-80 microns)
- Print Method: Offset, Flexo, Digital UV
- Mould Types: Standard injection, Stack mould, Thin-wall
- Container Capacity: 50ml to 25 litres
- Wall Thickness: 0.5mm to 3mm
- Cycle Time Impact: Minimal (2-5 seconds)
- Label Placement: Robotic, electrostatic, vacuum
- Registration Accuracy: ±0.5mm
- Temperature Resistance: -40°C to 121°C (autoclave)
- Food Contact Compliance: FDA, EU 10/2011, BfR
- Moisture Barrier: Excellent
- Tamper Evidence: Integrated
Container Types
- Margarine tubs and containers
- Ice cream containers (family packs)
- Yoghurt cups and pots
- Deli container decoration
- Paint buckets (small format)
- Lubricant packaging
- Industrial chemical containers
- Automotive fluid containers
- Thin-wall food packaging
- Bakery product containers
Process Advantages
- Zero label positioning errors
- No post-moulding decoration needed
- Tamper-evident construction
- Reduced production steps
- Improved container strength
- Enhanced moisture resistance
- Scratch-proof graphics
- Premium appearance
- Material efficiency
- Sustainability benefits
Applications
- Dairy product packaging
- Frozen food containers
- Takeaway food containers
- Industrial liquid packaging
- Automotive product packaging
- Chemical storage containers
- Food service containers
- Household product containers
- Personal care product jars
- Agricultural chemical containers
Secure labels, holograms and packaging solutions from PB Holotech
Empowered with sophisticated technology, we are a prominent hologram label manufacturer and anti-counterfeiting solution provider based in Kolkata.